Description

These configurations are engineered to maximize gas payload while minimizing the number of connection points, ensuring higher safety and lower maintenance for Green Energy infrastructure.

Technical Specifications Chart

Model / Total Capacity (WL)	No. of Cylinders	Cylinder WL (Unit)	Approx. Gas Storage (kg)*	Bank Configuration	Typical Application / Mounting
GES-3000	20	150 L	510 – 525 kg	1,2 & 3 Banks	Stationary / Small LCV
GES-4500	30	150 L	765 – 790 kg	2 & 3 Banks	LCV / ICV Mount
GES-6000	40	150 L	1020 – 1050 kg	1,2 & 3 Banks	HCV / Trailer
GES-9000	60	150 L	1530 – 1575 kg	3 Banks	20ft Container

 

System Engineering & Features

1. High-Efficiency Manifold Design

• Bank Sequencing: Divided into Low, Medium, and High pressure banks to ensure maximum gas recovery and faster vehicle refuelling speeds at the dispensing point.
• Plumbing: SS-316 high-pressure tubing with double-ferrule compression fittings for leak-proof performance.

2. Safety & Compliance

• Standards: Cylinders manufactured as per IS: 7285 (Part 2) and PESO guidelines.
• Protection: Each cylinder is equipped with a Safety Relief Device (SRD) containing a burst disc and a fusible plug (125°C) to prevent over-pressurization or fire-related hazards.
• Testing: 100% of cascades undergo pneumatic and hydro-testing at 400+ Bar.

3. Robust Construction 

• Frame: Heavy-duty structural steel with anti-corrosion epoxy coating or hot-dip galvanization.
• Mobile Ready: Frames are designed to withstand high vibration and “G-loads” for LCV/HCV transportation across varying terrains.

Why Choose 150L Cylinder Configurations?

• Lower Maintenance: 50% fewer valves and joints compared to standard 75L cylinder cascades, significantly reducing potential leak paths.
• Optimized Payload: Improved weight-to-gas ratio allows transport vehicles to carry more fuel within the legal Gross Vehicle Weight (GVW).
• Fast Filling: Larger internal volume per cylinder provides more stable pressure during high-flow dispensing.